The Energy Research Centre has extensive experimental facilities for testing stationary combustion sources. In the past, the facility operated as an accredited laboratory for boiler certification testing, and the complete technical equipment used for this purpose remains available for research, development and experimental activities. The laboratory comprises six separate boiler test stations, enabling the testing of different types and output categories of combustion equipment. Each station is equipped with flue gas extraction and measurement systems, including dilution tunnels, and is connected to cooling and measurement circuits that enable highly accurate determination of thermal performance parameters for equipment with heat outputs of up to 500 kW. The facility is equipped with state-of-the-art flue gas analysers for continuous measurement of the concentrations of major gaseous pollutants, together with additional instrumentation for detailed characterisation of the combustion process. Advanced systems for sampling and subsequent laboratory analysis are also available, enabling the determination of a wide range of other pollutants in flue gases. By combining precise measurement of operating parameters, emissions and thermal balances, the facility can be used not only for standardised testing, but particularly for the development and optimisation of combustion equipment, fuels and emission-reduction technologies.
The drop tube furnace is an experimental device designed to study the combustion and thermokinetic properties of pulverised fuels, particularly pulverised coal, under precisely defined conditions. The fuel is fed into a vertically oriented, electrically heated reaction chamber through which a reaction gas flows at an adjustable temperature, oxygen concentration and flow rate. By selecting the fuel injection and sampling positions, the residence time of particles in the reaction zone can be varied, allowing the progress of particle burnout to be monitored. During sampling, the reaction is rapidly quenched using liquid nitrogen, and the collected solid residue can subsequently be analysed, for example to determine the degree of burnout and the kinetic parameters of the combustion process.
The laboratory focuses on the comprehensive characterisation of solid fuels, biofuels, alternative fuels and solid combustion residues. It provides sample preparation and homogenisation and determines key fuel properties, including moisture content, ash content, volatile matter, gross calorific value and net calorific value. It also performs elemental analysis of carbon, hydrogen, nitrogen and sulphur and determines characteristic ash fusibility temperatures. The laboratory is equipped, among other instruments, with LECO CHN628 and LECO AF700 analysers, a LECO AC600 calorimeter and precision gravimetric equipment. For more detailed investigation of thermal properties and material behaviour during heating, the laboratory also uses a NETZSCH STA 449 F1 Jupiter, enabling thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and differential thermal analysis (DTA). The laboratory thus provides comprehensive information on the composition, energy properties and thermal behaviour of fuels and other solid materials.
The calorimetric test room is a thermally insulated experimental space designed to determine the operating parameters of local heating appliances such as wood-burning stoves, heat-storage fireplaces, cookers and individually built stoves. It is used primarily to monitor the variation of their heat output over time, for appliances with outputs of up to 20 kW. The measurement principle is based on an air heat balance. A known quantity of cooler air is supplied to the room while air heated by the operation of the tested appliance is simultaneously extracted. The instantaneous heat output of the appliance is then calculated from the measured airflow rate and temperature difference. The airflow is maintained at a constant level by a control system and a variable-frequency-driven fan. The interior surfaces of the room are lined with reflective foil to minimise heat accumulation within the room structure.
The experimental catalyst testing facility enables the performance of catalysts to be evaluated under precisely defined and controlled conditions simulating the composition of flue gases from combustion equipment. Synthetic flue gas is prepared by mixing heated air with nitrogen, carbon monoxide and water vapour, with the individual components regulated to achieve the required operating conditions. The gas mixture is heated using industrial hot-air units and then directed into a reactor containing the catalyst under investigation. Sampling points are installed upstream and downstream of the catalyst, allowing the flue gas composition to be determined and the conversion of selected pollutants to be evaluated. Temperature, pressure and volumetric gas flow rate are monitored simultaneously. The facility is equipped with a Venturi tube for flow measurement and a fan for additional flow control. This experimental configuration enables the systematic evaluation of catalyst activity at different temperatures, flow rates and model flue gas compositions, as well as comparison of catalyst performance under reproducible conditions. The facility can also be connected to a real combustion unit, enabling catalyst testing under actual flue gas conditions.
The laboratory is equipped with a comprehensive system for studying gas sorption in solid materials, centred around a high-pressure SETARAM GASPRO HA analyser based on the Sieverts manometric method. The system enables determination of the amount and rate of gas absorption, adsorption and desorption, as well as PCT measurements, kinetic experiments and long-term cyclic testing at pressures of up to 200 bar. A key area of application is the characterisation of materials for hydrogen storage, such as metals and alloys capable of forming hydrides, as well as the study of CO₂ and other gas sorption. The experimental facilities also include a hydrogen generator and high-pressure hydrogen supply system, together with a SETARAM analytical system for mass spectrometric gas analysis, extending the possibilities for characterising the gas phase during experiments. The integrated setup enables detailed investigation of material sorption capacity, sorption and desorption kinetics, stability during repeated cycling, and changes in material properties as a function of temperature and pressure.
The laboratory has extensive experimental facilities for the development and testing of electrostatic precipitators (ESPs), designed primarily for small stationary combustion sources. Research focuses on optimising precipitator design and operating parameters to achieve high collection efficiency for fine particulate matter while reducing energy consumption. The potential use of corona discharge for the simultaneous reduction of particulate matter and gaseous pollutant concentrations is also investigated. For detailed assessment of separation efficiency, the laboratory is equipped with advanced aerosol measurement instruments enabling online determination of particle number concentration and size distribution, including SMPS, APS 3321, High Resolution ELPI+, OPS 3330, AeroTrak 9000, and CPC 3772 and CPC 3775 condensation particle counters. Various systems for diluting high-concentration aerosols are also available, together with equipment for gravimetric and size-selective particle sampling. This equipment enables particles to be characterised directly in hot flue gases as well as in ambient air, allowing subsequent evaluation not only of their concentration and size distribution but also of the chemical composition of the collected samples.
The experimental facility is designed to determine the thermophysical properties of thermal energy storage systems, particularly in research involving materials that store energy in the form of sensible and latent heat. The laboratory is equipped with uniquely designed experimental storage modules whose geometry, internal configuration and heat transfer arrangement can be adapted to a specific storage material and intended application. Water is used as the heat transfer fluid and is circulated through a controlled heating system into the module under investigation. Continuous measurement of the flow rate and inlet and outlet temperatures enables the instantaneous thermal power and the amount of energy stored or released to be determined. The facility enables controlled charging and discharging of thermal storage materials, monitoring of the individual stages of sensible and latent heat storage, and long-term cycling of materials and storage mixtures. These tests are used to assess thermal stability, changes in storage capacity and the reproducibility of material behaviour over repeated cycles. A particular area of research involves metastable phase change materials (PCMs), for which phase transitions, supercooling, controlled initiation of crystallisation and subsequent latent heat release can be investigated. The experimental infrastructure therefore enables not only the characterisation of thermal storage materials themselves, but also the development and optimisation of complete thermal energy storage modules for future practical applications.
A 1 m³ explosion chamber designed for accurate determination of explosion characteristics and for verification of results obtained in a smaller 20 L chamber. The equipment is used primarily to determine the KSt and Pmax parameters, the minimum explosible concentration (MEC), the limiting oxygen concentration (LOC), and for dust explosibility screening.
A 20 L spherical explosion chamber enables the determination of explosion and ignition characteristics of combustible dusts and hybrid mixtures of dust with flammable gases or vapours, including tests at elevated temperatures. The equipment is used primarily to determine the maximum explosion pressure (Pmax) and other explosion parameters using a relatively small amount of sample. The results are corrected to account for differences compared with measurements performed in a 1 m³ chamber. A minimum of approximately 0.5 kg of material is generally required for testing.
A fully automated laboratory unit enables the preparation of defined mixtures of H₂, CH₄ and CO and subsequent testing of their separation using interchangeable membrane modules. The system provides control of pressure and flow rate, online analysis of the composition of the feed, permeate and retentate streams, and continuous recording of operating data. The unit is used to characterise membrane separation performance and optimise operating conditions for hydrogen separation from process gases.
A specialised laboratory unit enables the testing of PEM and AEM electrolysers, including their membranes, electrodes and catalytic materials, under precisely defined operating conditions. The system allows control of temperature, pressure, water flow rate and electrical load, measurement of hydrogen and oxygen production, and continuous recording of operating data. The unit is equipped with a potentiostat with electrochemical impedance spectroscopy (EIS) capability, enabling detailed electrochemical characterisation and assessment of the efficiency and operating performance of the electrolysers under investigation.
The laboratory equipment is used to determine the minimum ignition energy (MIE) of dust dispersions in accordance with EN 13821 and ISO/IEC 80079-20-2. Due to the small amount of sample required, it is also suitable for testing materials available only in limited quantities, including materials investigated for hydrogen storage. The system enables precise adjustment of the ignition energy and assessment of the susceptibility of dust mixtures to ignition by an electrical spark.
The laboratory equipment is used to determine the autoignition temperature of liquid substances, i.e. the lowest temperature at which their vapours ignite at atmospheric pressure without an external ignition source. The results are used for assessing fire and explosion risks, evaluating operational safety, and assigning substances to temperature classes. The equipment enables testing at temperatures of up to 850 °C and allows the use of different types of test vessels.