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References

Insulation Fault Detector in High Voltage Distribution Networks

Partner: ČEZ Distribuce a.s.

The current development of electromobility and decentralised energy sources places high demands on the reliability and robustness of the high-voltage distribution network. One of the options to increase the operational reliability of these lines is to replace the currently used AlFe ropes with insulated overhead wires. This conductor is made of aluminum alloy AlMgSi wires and is coated with XLPE or HDPE based insulation material. The use of insulated suspension wires offers a number of advantages over AlFe ropes. Insulated conductors are not susceptible to contact with surrounding vegetation, which is one of the most common sources of distribution line failures. Especially in densely forested areas, situations arise where a tree falling on the line can cause an interphase short circuit or a ground fault or ground connection. The use of insulated overhead conductors also reduces 64 the environmental impact in the vicinity of the line route, as the necessary vegetation clearances are reduced.

Partner’s Note

„The high voltage distribution lines owned by ČEZ Distribuce have a total length of over 50,000 km. A part of this network consists of overhead lines with insulated conductors. These lines represent an interesting alternative. Compared to bare conductors, they have the advantage of a smaller protection zone, which is used in forest clearings due to the insulation of the conductors, and their investment costs are lower compared to underground cables. However, the operation of overhead HV lines with insulated conductors is very specific in terms of network management. Conventional digital protections are not able to detect some non-standard operating conditions that can cause damage to the conductor insulation - for example, branches or trees falling into the line. Therefore, in cooperation with CEET-CENET, a device has been developed that can detect impending damage to the overhead conductor insulation. With the insulation fault detector, our dispatchers have a tool in their hands that can warn them of the potential risk of a fault on the line. In the event of an imminent risk of a fault, a timely response by the dispatcher can prevent damage to the conductors insulation and thus interruption of power supply to customers.“

Ing. Milan Jelínek, ČEZ Distribuce a.s.

Support for the Development of New Surface Blasting Equipment

Partner: WISTA s.r.o

The cooperation focuses on the handling of particulate and bulk materials, which are widely used in industry and whose important properties include abrasiveness. Abrasive materials can cause equipment wear, but can also be deliberately utilised in processes such as abrasive blasting. WISTA therefore developed a mobile containerised unit for surface blasting, with particular emphasis on efficient abrasive circulation, material degradation, and its behaviour within the conveying, sorting and storage sections of the system in order to prevent malfunctions or blockages. The CEET-CENET research team provided technical support through advanced measurements and Discrete Element Method (DEM) simulations, which helped optimise the equipment design, reduce risks during prototype development, and translate the acquired data into specific design recommendations and methodologies for reliable operation.

Partner’s Note

„The cooperation with the Bulk Materials research group has helped us a lot in the development of the new production equipment. The representation of the flow of abrasive bulk material in the proposed 3D model of the plant before the prototype was produced allowed us to identify bottlenecks in the process in advance, to modify them and to increase the efficiency of the design. Consulting with this research group and using their state-of--the-art measurement and diagnostic equipment, as well as their experience in applying computer simulation using the DEM method, helped us to reduce the occurrence of a number of potential problems and failures. This, of course, also reduced the financial costs of prototype development and field testing.“

Ing. Jiří Neuwirth, MBA, WISTA s.r.o.

Development of a Mobile Line for Asphalt Recyclate Processing

Partner: MOBIKO plus, a.s.

In cooperation between MOBIKO plus and the CEET-CENET research centre, a new generation of processing line for recycling construction waste, particularly asphalt-based materials, has been developed. The system enables efficient processing of diverse input materials, including their sorting, treatment and reuse. The solution includes optimisation of technological processes as well as the development of new mixture formulations with a higher proportion of recycled material, validated through laboratory testing. The line operates in an automated mode, increases the utilisation of materials that have previously been difficult to recycle and, thanks to its mobile configuration, can be easily transported directly to the processing site, providing a significant advantage over conventional stationary systems.

Partner’s Note

„The prototype is a third-generation mobile processing line with a capacity of up to 20 tonnes/ hour.  Based on the evaluation of the prototype‘s trial operation, series production can be started. Experimental measurements, laboratory tests and stress tests then show that the plant can be successfully operated with an increased proportion of recycled input even for new surfaces while maintaining the required quality parameters. The results have demonstrated the possibility to increase the recycled content of new asphalt mixes and surfaces to close to 100%. Existing technologies use only 15-60 % of this material.  The result of the solution is a protected recycled asphalt mix with R-material, registered with the relevant industrial property office. It is now a competitive advantage for our company and the basis for further planned developments. And also, a source of prestige, valuable data and experience for the CEET research group of the Thermochemical and hydrogen conversion.

The proposed solution mitigates the impacts of mining, declining raw material stocks and the overall ecological burden.  At the same time, it also anticipates the planned changes in legislation at the national and EU level. It will therefore also have an international impact on the wider construction market.“

Ing. Petr Zima, Mobiko plus, a.s.

Ecological Disposal and Energy Recovery ff Sewage Sludge

Partner: EKOMVO, s.r.o.

The project, developed in cooperation between Ekomvo s.r.o. and CEET-CENET, focuses on modern and environmentally responsible methods of sludge management, reflecting the growing pressure to reduce conventional disposal methods and promote solutions aligned with EU waste policy. Particular emphasis is placed on technologies that transform sludge into usable products, ideally with added energy value, either through recycling approaches, such as its use as fertiliser, or through thermal treatment processes including incineration, gasification and energy recovery. Incineration is considered one of the most effective methods for the environmentally sound treatment of sludge, particularly contaminated or hazardous sludge, as it enables its safe disposal while also allowing the recovery and utilisation of the heat generated.

Partner’s Note

„The project team of our company EKOMVO in close cooperation with the research group of Thermochemical and hydrogen conversion CEET--CENET developed a test unit for the disposal of sewage sludge using incineration technology with the subsequent possibility of recovering some substances. This new treatment technology reduces the volume of sludge by up to 90%, while the remaining material is inert and can be safely disposed of in a landfill or used for the recovery of certain substances from the ash. In this case, in particular phosphorus, which can be used as a valuable fertiliser in agriculture. This output is very welcome in view of the world‘s dwindling natural reserves of phosphorus, which is an essential component of most fertilisers.“

Ing. Otakar Fajkoš, EKOMVO s.r.o.